Every time I use the boring head on my mini mill I've told myself I need to make a crank for it. The stock knob for the fine feed is pretty small so it's a pain to run the cutter down & then back up. I had held off because I had been thinking about a crank that's similar to the X and Y axes. Then I realized that I just needed a longer lever (and a handle) to get what I wanted. After that, I got to work and made this:
The crank is made of flat aluminum stock. I made the handle out of brass and polished it up a bit using some quadruple-0 steel wool. I used an off-the-shelf shoulder bolt so the handle could spin freely, and eased the head a bit using my lathe and ball turning attachment. The crank is attached using a couple of drilled/tapped holes in the fine feed knob.
The ball turner turned into a project as well -- I figured out that its design really required a mod to the lathe so I could manually drive the lead screw (to drive the carriage). So the first crank I made turned out to be for the lathe. Of course, the handle isn't nearly as nice because I did not have a functioning ball turner at that point.
I had thought the crank would be in the way too much to leave it installed all the time, but it has turned out to be so handy that I haven't removed it. When the fine feed is not engaged the crank hangs down, as shown in the photo. I suppose if it gets too annoying I could come up with something to hold it in some other orientation. But to date it hasn't been a problem.
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